LENR Test Apparatus
This tiny (3½-inch long) LENR consists of a stainless steel tube with one capped end and the other plugged with a small electric heater. Just ahead of the electric heater a small stainless steel tube feeds hydrogen gas into the reactor tube. The remainder of the reaction chamber is filled with very finely powdered nickel.
I’m attempting to produce a simple (no catalyst/buffer) LENR and exercise dynamic (computer-mechanical) control of the pressure and reaction rate. I’m hoping to use what I learn to design and build single reactors with much larger (greater than 100kW) outputs as an intermediate step to very much larger (more than 1MW) reactors.
Here’s a conceptual (not to scale) sketch of my test reactor...
...and here’s a (to scale, inches) drawing of the planned stainless steel prototype containment vessel.
Another pair of views (without the threaded end cap or H2 inlet)...
and a photo of the 200w cartridge heater that fits into the center of the containment vessel and is used to heat the reactor to the ignition point:
In addition to the reactor tube and heater, we’ll need a temperature sensor so we can monitor reactor activity, a source of electricity, a switch to turn the electric heater on and off, a supply of hydrogen gas, a valve to control the flow of gas into the engine, and a valve to control evacuation of the gas in the reaction chamber to a vacuum tank.
To ensure precise and rapid control I’m using an Arduino Mega 2560 microcomputer (above) to
- control the heater power relay (RY)
- control the hydrogen delivery pressure (Stepper)
- protect the hydrogen pressure regulator (V1)
- adjust reactor hydrogen pressure (V2)
- dump hydrogen to vacuum tank (V3)
- control the hydrogen flow at the reactor (V4)
- monitor reactor hydrogen pressure (P)
- monitor reactor temperature (T)
- monitor a Geiger counter
- record reactor operating parameters and all control activity
- set run/stop status
- set nominal operating temperature
- set safety threshold temperature
- display complete reactor status in real time
For safety I’ll program the microcomputer to automatically turn off the heater, shut off the supply of hydrogen, and evacuate the reaction chamber if the temperature reaches a pre-set safety threshold.
As the Arduino software is written, I plan to post source code for some of my key modules so you can see the control logic used. Note that this code should not yet be considered either functional or safe!
I’ve begun assembling a bill of materials (list of parts, sources, and prices) for the reactor, and am hoping that I can buy most of what I need off-the-shelf at a price I can afford.
Pre-Ignition Heating
Initially, heat to start the reaction is provided by the electric heating element but as the reaction proceeds, the energy released raises the temperature enough so that the reaction is self-sustaining when the heater is turned off.
During testing, heating will be controlled by programming the microcomputer to vary the duty cycle of the electric heating element according to the test target temperature, the current temperature, and a program variable that determines how aggressively the heat is to be applied. Here's a plot of the duty cycle with a target temperature of 200°C for sixteen levels of "aggression":
Shutdown
To shut down the reactor, all that’s needed is to reduce the hydrogen pressure and/or lower the temperature below the minimum requirements for operation.